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CAPABILITIES

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GPTMOLD Mold ; Precision, Efficiency & Versatility

GPTMOLD is renowned in the industry for crafting highly complex, high-productivity injection molds with superior craftsmanship. Our end-to-end mold making process—backed by skilled professionals and cutting-edge technology—ensures on-spec, accurate mold delivery, from initial design to final completion.

We specialize in a full range of mold solutions tailored to diverse requirements, with key capabilities summarized as follows:

Mold Types

Single/bi-injection molds
Standard molds (side actions & lifters)
Hot runner molds
Unscrewing molds
Insert overmolds

Cavity & Class

Single to multi-cavity options
SPI Class 101 (high-volume, long-life)
SPI Class 103 (general-purpose)

Press Compatibility

25-ton to 1000-ton injection molding machines
Suitable for small & large production scales

  • Mold Types: Single/bi-injection molds, standard molds with side actions & lifters, hot runner molds, unscrewing molds, and insert overmolds.
  • Cavity & Class Options: Single to multi-cavity molds, covering SPI Class 101 (high-volume, long-life) to SPI Class 103 (general-purpose) standards.
  • Press Compatibility: Molds适配 25-ton to 1000-ton injection molding machines, meeting large and small production scale needs.

Quality & compatibility are embedded in our process: We adhere strictly to DME and Hasco global mold standards. For the US market, we use inch-system components and offer renowned US-brand parts (Progressive, PCS, Parker, DME, etc.). Our molds are built with premium materials from trusted suppliers (Diado, Assab/Uddehom/Bohler, Thyssen) and can integrate hot runner systems (Yudo, Husky, DME, Moldmaster, Synnventive, Incoe) per customer specifications.

Core Mold Making Process Stages

Our streamlined, quality-controlled process ensures consistent mold performance, with key stages in cards below:

1. Precision Machining

Advanced CNC, EDM & wire-cutting technology
Micron-level accuracy for cores & cavities
Foundational for high-precision parts

2. Modular Assembly

Standardized assembly procedures
Meticulous fitting of guides, sliders, hot runners
Ensures smooth operation & part interchangeability

3. Testing & Trial Run

Trial injections with target materials
Verify filling, cooling & ejection stability
Prompt defect resolution pre-delivery

4. Final Inspection & Packaging

Comprehensive quality checks (dimension, surface, mechanism)
Anti-rust treatment
Safe transportation packaging

Our streamlined, quality-controlled process ensures consistent mold performance:

  • Precision Machining: Leveraging advanced CNC machining centers, EDM, and wire-cutting technology to achieve micron-level accuracy for mold cores and cavities, laying the foundation for high-precision parts.
  • Modular Assembly: Following standardized assembly procedures, our technicians meticulously fit components (guides, sliders, hot runners) to ensure smooth operation and interchangeability of parts.
  • Rigorous Testing & Trial Run: Conducting mold trial injections with target materials to verify filling uniformity, cooling efficiency, and ejection stability. Defects are addressed promptly before final delivery.
  • Final Inspection & Packaging: Comprehensive quality checks on dimensional accuracy, surface finish, and mechanism performance. Molds are packaged with anti-rust treatment for safe transportation.

Key Performance Indicators (KPIs)

Mold Life

SPI Class 101: ≥1 million cycles
SPI Class 103: ≥500,000 cycles

Long-term production reliability

Delivery Time

Standard molds: 25–45 days
Custom complex molds: 45–60 days

Balances speed & quality

Precision Tolerance

±0.001mm dimensional accuracy

Suitable for optical lenses, automotive components

  • Mold Life: SPI Class 101 molds support over 1 million injection cycles; SPI Class 103 molds meet 500,000+ cycles, ensuring long-term production reliability.
  • Delivery Time: Standard molds delivered in 25–45 days; custom complex molds in 45–60 days, balancing speed and quality.

Precision Tolerance: Achieves ±0.001mm dimensional accuracy, suitable for high-demand applications like optical lenses and automotive components.

  • Our Capabilities
    • DFM;
    • Mold Flow Analysis
    • 2d &3D Mold Design ;
    • Prototyping Tooling
    • Mold Tooling and Construction;
    • SPI A1 Polishing&Optical Grinding;
    • Sampling &Pilot Production
    • Optical Molding and Chrome Plating
    • Thoroughly Project Management
  • ENGINEERING
    • Early-Stage Product Design Support
    • DFM Design For Manufacturing
    • Mould-Flow Analysis
    • Preliminary Mold Design
    • Full 3d Mold desing;
    • Design for Approval;
    • Steel Order Approval;
  • Mold Making
    • Plastic Auto &Plating Mould;
    • Optical Lens Mold
    • Precision Components
    • SMC&BMC Molds
    • Die Casting Molds
    • Inserting&Overmolding Mold;
    • Silicon Runner Molds
    • Two shot Mold;
  • Material&Steel&Hot Runner
    • Raw material: PC/ABS, PC, ACETAL ,AYLON, PBT, PS, PP, PE, PMMA, PVC, TPE, PPS,PPSU,PEEK
    • Mold Steel: Diado, Assab ,Bohler, and Thyssen and LKM.
    • Hot runner systems: Yudo, Husky, DME, Moldmaster, Synnventive, and Incoe;
  • Contact Us

    Wechat: 13530516428
    Whatsapp:+8613530516428
    Email: sales@gptmold.com